ACHR News
search
Ask ACHR NEWS AI
cart
facebook twitter instagram linkedin youtube
  • Sign In
  • Subscribe
  • Sign Out
  • My Account
ACHR News
  • NEWS
    • Breaking News
    • New HVAC Products
    • Featured Products
    • Manufacturer Reports
    • HVAC Data
    • Legislation
    • ACHR NEWS Centennial
  • RESIDENTIAL
    • Air Conditioners
    • Furnaces
    • Residential Heat Pumps
    • Ductless
    • Residential IAQ
    • Testing, Monitoring, Tools
    • Components & Accessories
  • COMMERCIAL
    • Air Handlers
    • Rooftop Units
    • Chillers and Cooling Towers
    • Commercial Heat Pumps
    • Boilers and Hydronics
    • VRF/Ductless
    • Commercial IAQ
  • REFRIGERATION
    • Refrigerants
    • Refrigerant Regulations
    • Leak Management
  • CONTRACTOR PRO
    • Geothermal
    • Homeowner Study
    • VRF and VRV Ductless
    • Unitary Trends
  • EDUCATION
    • Training and Education
    • Business Management
    • Service and Maintenance
    • Continuing Education
    • Market Research >
      • HVAC Brand Awareness Report
      • VRV, VRF, VRVZ Report
      • Unitary Trends Report
      • Water Heat Professionals Report
    • Webinars
    • Sponsor Insights
    • eProducts Info
    • White Papers
  • EVENTS
    • HVAC Contractor Forum
    • Industry Events and Webinars
  • MEDIA
    • Videos
    • AHR Expo 2025 Videos
    • Podcasts >
      • ACHR News Podcast
      • HARDI Podcasts
      • AHR Expo Podcasts
      • ACCA Podcasts
    • Interactive Spotlights
    • Quizzes
    • eBooks
    • HVAC Talkback
  • HVAC GROUP
    • ACHR NEWS >
      • Current Issue
      • Digital Edition
      • Subscribe
    • Distribution Trends
    • SNIPS NEWS >
      • Join SNIPS NEWS
    • Engineered Systems News >
      • Join ES News
    • HVACR Directory
    • Contests
    • Newsletters
    • Contact
    • Advertise
    • My Account
HVAC ContractingNewsService and MaintenanceRefrigeration

FROSTlines

Replacing the Power Element of a TXV

This solution may work if the valve is in a tight location

By Joe Marchese
Marchese TXV
Courtesy of Joe Marchese

TRICKY REPAIR: Replacing an entire TXV can be tricky, as it is usually located in a tight space.

December 10, 2025

Replacing a thermostatic expansion valve (TXV) can be tricky at times. If the valve is in a tight location, removing and installing it can be problematic. If the valve’s connection is brazed, care must be taken not to damage any surrounding wiring, cabinet panels, or other components while heating the joints. If it is an older valve and has flared connections, getting a wrench onto the flare nuts can be difficult.   

When faced with this situation, one choice is to just change the power element of the valve. However, this is not always possible and may not resolve the issue — and you may still need to change the entire valve and deal with the tight location. But when it is possible, and it is the defective component, it will save time and money on the job.  

To determine if this is a possibility, the valve must first have a removable power element — not all of them do. Second, you need to determine if the reason for the TXV not controlling the refrigerant’s superheat value leaving the evaporator is the power element. A common failure of the power element is a loss of its fluid charge. The fluid charge within the power element applies the required pressure on the top of its diaphragm to move the valve’s port to a more open position. With the loss of this fluid, the valve may not be able to open enough to allow the correct amount of refrigerant to enter the evaporator. This will result in a higher-than-normal superheat value leaving the evaporator.  

There are other issues involving the TXV that can lead to a higher-than-normal superheat value leaving the evaporator, which is why it is important to make sure that the TXV is causing the issue. Then you will need to decide if the power element or something else within the TXV is the issue, such as a stuck push rod or clogged strainer.  

One possible test is to cut the pigtail of the sensing bulb. If no refrigerant or very little refrigerant comes out of the power element, it lost its charge. However, this is a one-time try; you will need to be ready to change out the entire valve if you find the power element has not lost its fluid charge. Also, I have seen some TXVs where the power element has lost its charge and the push rod was stuck, and we were forced to change out the entire valve anyway. So, it is always safest to change out the entire valve to ensure the problem is resolved — but the tradeoff is dealing with the tight location.   

Unfortunately, there is no clear-cut choice when dealing with this scenario. It is up to the technician to make the best decision at the time and be ready for Plan B if replacing the power element does not solve the problem. But when replacing the power element solves the issue, it does make for a much simpler and easier repair.  

Looking for quick answers on air conditioning, heating and refrigeration topics? Try Ask ACHR NEWS, our new smart AI search tool. Ask ACHR NEWS →

KEYWORDS: FROSTlines service calls TXV (thermostatic expansion valve)

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

 

Joe marchese

Joe Marchese is a senior field support engineer at Heatcraft Refrigeration Products. He can be reached at joe@koldcraft.com.

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • HVAC-enrollment

    The Trades Are Back: HVACR Programs See Nearly 30% Enrollment Spike

    A new wave of future technicians is entering the pipeline.  
    Training and Education
    By: Matt Jachman
  • 2025 Top 40 Under 40

    2025 Top 40 Under 40 HVACR Professionals List

    The 11th annual Top 40 Under 40 list highlights those...
    News
    By: Hannah Belloli-Oster
  • LG Ductless Mini-Split Systems

    The 9 Types of Heat Pumps

    As the U.S. moves toward electrification, heat pumps are...
    News
    By: Joanna R. Turpin
Subscription Center
  • Create an Account
  • Start a Subscription
  • Manage My Account
  • Sign Up for Newsletters
  • Visit Customer Service
  • Update Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to The News audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The News or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Piggy Bank
    Sponsored byWatercress Financial

    Energy Prices, Inflation, and HVAC: What Today’s Homeowners Care About

  • Refrigerated Food
    Sponsored bySolstice Advanced Materials

    R-455A Refrigeration: A Cold Storage Solution for the Future

  • Airex Rooftop Units
    Sponsored byAirex Manufacturing Inc

    Consolidating Roof Penetrations: A Growing Trend in Multifamily HVAC Design

Popular Stories

Lennox equipment

Platinum Equity to Sell Heat Controller to Lennox

HVAC-tech-van.jpg

Report: Only 65% of HVAC Technician Time is Billable Hours

HVAC Minute retail refrigeration system

EPA Final Rule’s Impact on R-410A Deadlines

Trade groups challenge EPA refrigerant rule

HVACR Trade Groups Challenge EPA Refrigerant Rule in Federal Court

Lovato-refrigerant-rooftop_AC_Units_.jpg

When Refrigerants Change, So Do the Contactors

View The ACHR NEWS
Centennial Anniversary Timeline

The ACHR News Timeline Chart
Submit a Letter
Submit a letter to our editors.

Events

November 6, 2025

Next-Gen Data Center Cooling: HVAC Innovation and Real-World Solutions

On Demand As AI workloads and high-density computing push traditional cooling methods to their limits, the data center industry is accelerating the adoption of next-generation HVAC technologies.

July 28, 2026

How Top Home Services Companies Turn Every Conversation Into Predictable Revenue

In this webinar, we'll outline how top contractors are turning every conversation into predictable revenue by coaching every comfort advisor visit, not just the ones a manager rides along on.

View All Submit An Event

Poll

Summer Staff

Are you fully staffed for the summer season?
View Results Poll Archive

Products

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

See More Products
Designing Systems Using A2L Refrigerant - Free Webinar - 7/22/2026

Related Articles

  • Refrigeration System

    Properly Positioning the Sensing Bulb of a TXV

    See More
  • thermostatic expansion valve

    The Symptoms of a Restricted TXV

    See More
  • Btu Buddy 52: Topping Off the Charge for a TXV System

    See More

Related Products

See More Products
  • The ACHR News - December 15 2025

    ACHR NEWS December 15, 2025, Issue

  • Understanding TXV Refrigeration Systems: Superheat and Subcooling DVD

  • air came to a stop.jpg

    The Air Came to a Stop

See More Products

Related Directories

  • Carrier, Replacement Components

    Replacements Components is the parts division of Carrier dedicated to after sale support of the Carrier/Bryant/Payne/ICP equipment brands.
×

Sign Up. Stay Informed.

The #1 trusted source for the HVACR industry since 1926

SUBSCRIBE
  • RESOURCES
    • Advertise
    • Contact Us
    • Advisory Board
    • Classifieds
    • Submit a Letter
    • Directories
    • Store
  • ACCOUNT CENTER
    • Create an Account
    • Start a Subscription
    • Manage My Account
    • Sign Up for Newsletters
    • Visit Customer Service
    • Update Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing