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Contractor Stresses Techs Need All The Right Tools

By Mark Skaer
April 2, 2004
Vince DiFilippo introduces some of his “best friends” to contractors at the 2004 ACCA convention.
If ABC ever wanted to revive the comedy TV series "Home Improvement," Vince DiFilippo could easily step in and replace actor Tim Allen. DiFilippo's love for tools rivals that of Tim "The Tool Man" Taylor, the character Allen portrayed on that fictional cable home improvement show, "Tool Time."

The owner of DiFilippo's Service Co., Paoli, Pa., has been around the trade since the age of 12, initially working for his brother's small family company. It was obvious DiFilippo was having fun (and in his element) talking about, handling, and passing around what he believed to be the necessary tools of the trade for those residential contractors who attended his educational session entitled "What's In Your Toolbox?" at the 2004 Air Conditioning Contractors of America (ACCA) convention in New Orleans.

Unlike Tim Allen or Tim Taylor, DiFilippo was dead serious.

"If you're going to send out your service tech to fix Mrs. Jones' furnace, and you expect him to do it quickly, and you expect him to do it right, and you expect to make money, and not take six hours, you are going to have to buy him the tools. End of discussion," asserted DiFilippo, not one to mince words.

"I know you guys are saying, ‘Man, you are talking about a lot of money.' And it is a lot of money. I spent a lot of money on tools. Tools alone are about five grand for each truck. But that comes back threefold."

Take it from a residential contractor who survives on providing service only - period. Not one single installation. With only four full-time service techs, the company's sales were over $700,000 last year - and, in DiFilippo's book, it starts with having the right tools.

"We need to perform outstanding service, do it productively, and do it right the first time," he told his audience. "If we don't, the client will not call us back. That is why I provide the tools and diagnostic testing equipment for my technicians. ... How do you expect your techs to be fast and correct without giving them the proper tools? It is not an expense but an investment."

With that, he turned to his black, well-kept Chicago Tool Case Co. toolbox and patted it ever so gently.

"When I come to your door, I'm carrying this," he said. "The doctor is here. It makes a great impression. I can fix anything with this toolbox."

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It's A Long List

DiFilippo can thank his local television repairman for starting his fascination with tools when he came to the house to fix the family's TV set.

"I was about eight or nine," remembered DiFilippo. "When he came in with an attache case and he opened that sucker up to fix our television set, every tool had a spot. I was just in awe. So when I started to go in and doing installations, I started carrying a toolbox."

Maybe 30 years ago, all an HVAC mechanic needed was a two-gallon bucket, rags, combination volt and amp meter, a roll of duct tape, a few screwdrivers, a hammer, and a pocket thermometer.

Not so now.

Today's high-efficiency furnaces and air conditioners require the latest in diagnostic equipment and proper high-end tools, he said.

"Just walk into any major car dealership's service garage and look around," he said. "You will see massive tool chests almost as big as the cars they are repairing. Why? The mechanic knows that to do his job properly and quickly, he has to have the right tools."

From a 1/4-inch nut driver to a coil fin tool, DiFilippo pulled out tool after tool after tool from his toolbox, making sure that each attendee knew of its importance. He was not afraid of passing them around, either.

"By the way, I'm taking inventory," he noted. "Make sure no one walks out with anything. Please."

For instance, he noted that any technician working on the latest high-efficiency furnaces should have a Magnahelic gauge to measure the draw for pressure safety switch and draft motor operation; a digital multimeter that reads volts, amps, and Ohms; and a carbon monoxide analyzer with oxygen and flue temperature readout.

"If you don't," he warned, "then you cannot repair these furnaces quickly or accurately."

Over an hour time span, DiFilippo went through over 100 tools on his "go shopping" list. (For his entire "must have" list of tools, see the sidebar below.)

If you have any questions, I'm sure DiFilippo would be more than happy to talk to you about one of his favorite subjects.

Sidebar: What's In Your Toolbox?

Here is what Vince DiFilippo suggests every residential service technician should have in his/her toolbox:

  • 1/4- and 5/16-inch long nut drivers

  • 1/4-, 5/16-, 11/32-, 3/8-, 7/16-, and 1/2-inch nut drivers

  • Straight and Phillips screwdrivers

  • Small blades of each above

  • 6-in-one screwdriver

  • 90-degree straight blade ratchet

  • 90-degree Phillips blade ratchet

  • 1/4 x 5/16-inch ratchet wrench

  • 3/8 x 7/16-inch ratchet wrench

  • 1/2 x 9/16-inch ratchet wrench

  • Refrigeration wrench

  • Straight blade screw starter

  • Phillips blade screw starter

  • 12-inch channel lock pliers

  • Combo wire strippers and pliers

  • Needle nose pliers

  • Side cutters ("Lineman's pliers")

  • Yellow straight Wiss shears

  • Small folding allen key set

  • T-handle allen wrench set

  • "Stubby" large allen key set

  • Hand hacksaw and spare blade

  • Utility knife and spare blades

  • Schraeder tool with spare valves

  • Schraeder core removal tool

  • Humidifier cleaning brush

  • 4-inch paintbrush

  • Two detailers' brushes: 1 brass, 1 nylon

  • Molex plug removal tool

  • UEI digital pocket thermometer

  • Two 8 x 10-inch plastic bin containers

  • Longneck butane lighter

  • Safety glasses

  • Coil fin tool

  • 3/4-inch motor shaft drive tool

  • Small 8-inch tri-file

  • Blower wheel brush (and spare)

  • 6-inch adjustable wrench

  • 8-inch adjustable wrench

  • 1/2- and 7/16-inch open-end wrenches

  • 7/16 x 3/8 combo wrench

  • 5/16-inch open-end wrench

  • 1/4-inch open-end wrench

  • Thermostat calibration wrench

  • 2 x 3-inch adjustable inspection mirror

  • Awl punch

  • Black magic marker

  • 1/4 and 5/16 magnetic drill chucks

  • 1/4 to 7/8 uni-bit drill bit

  • Imp tube cutter

  • 10-foot tape measure

  • Electrical tape

  • Teflon tape

  • High temp silicone tube 5 ounce

  • Bottle of "Ny-log" sealer

  • UEI multi-meter

  • Thermocouple attachment

  • Hand PVC cutter

  • 4-inch pocket level

    And More!

    Here are some other tools and diagnostic equipment, which DiFilippo suggests a residential service tech should have access to when on a call:

  • Complete drill bit set, 1/8 to 1/2 inch

  • 12-volt cordless drill, spare battery, and charger

  • Hand bilge pump

  • 2-gallon bucket

  • Caulk gun

  • Fan/blower wheel puller

  • 5 cfm vacuum pump and cheater cord

  • 25-foot drop light

  • 50-foot extension cord

  • Oilless reclaim machine and tank

  • Magnahelic gauge, 0 to 7-inches wc

  • Electronic refrigerant scale

  • Combustion analyzer

  • Dwyer draft gauge

  • Gas pressure tester

  • Electronic leak detector

  • Megometer

  • Hygdrometer (humid gauge)

  • 1-gallon vacuum cleaner

  • 3-inch-nap furnace brush

  • Drop cloth

  • Nitrogen tank and regulator

  • MC turbo torch complete

  • 1 small and 1 large tip for torch

  • Spare MC tank

  • Full size hacksaw

  • PVC saw

  • 1/2-inch socket set

  • Hammer

  • Sheet metal shears (right and left)

  • Hand crimpers

  • 1-inch blade chisel

  • 1/4- to 1-inch uni-bit

  • Electronic thermometer and probes

  • Full size tube cutter

  • 1/4- to 7/8-inch cleaning brushes

  • "No-loss" core removal tool

  • R-22 gauges, with "no-loss" hoses (2 sets)

  • R-410A gauges, with "no-loss" hoses

  • GE variable-speed analyzer

  • 36-inch Testo lighted boroscope

  • Heat exchanger inspection mirror

  • Two 18-inch adjustable pipe wrenches

  • 12-inch tape measure

  • 1/2-inch hammer drill

  • 25-foot sash chain

    Mark Skaer is editor-in-chief. He can be reached at 248-244-6446, 248-362-0317 (fax), or markskaer@achrnews.com.

    Publication date: 04/05/2004

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    Mark Skaer Senior Editor. E-mail him at markskaer@achrnews.com.

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