ACHR News
search
Ask ACHR NEWS AI
cart
facebook twitter instagram linkedin youtube
  • Sign In
  • Subscribe
  • Sign Out
  • My Account
ACHR News
  • NEWS
    • Breaking News
    • New HVAC Products
    • Featured Products
    • Manufacturer Reports
    • HVAC Data
    • Legislation
    • ACHR NEWS Centennial
  • RESIDENTIAL
    • Air Conditioners
    • Furnaces
    • Residential Heat Pumps
    • Ductless
    • Residential IAQ
    • Testing, Monitoring, Tools
    • Components & Accessories
  • COMMERCIAL
    • Air Handlers
    • Rooftop Units
    • Chillers and Cooling Towers
    • Commercial Heat Pumps
    • Boilers and Hydronics
    • VRF/Ductless
    • Commercial IAQ
  • REFRIGERATION
    • Refrigerants
    • Refrigerant Regulations
    • Leak Management
  • CONTRACTOR PRO
    • Geothermal
    • Homeowner Study
    • VRF and VRV Ductless
    • Unitary Trends
  • EDUCATION
    • Training and Education
    • Business Management
    • Service and Maintenance
    • Continuing Education
    • Market Research >
      • HVAC Brand Awareness Report
      • VRV, VRF, VRVZ Report
      • Unitary Trends Report
      • Water Heat Professionals Report
    • Webinars
    • Sponsor Insights
    • eProducts Info
    • White Papers
  • EVENTS
    • HVAC Contractor Forum
    • Industry Events and Webinars
  • MEDIA
    • Videos
    • AHR Expo 2025 Videos
    • Podcasts >
      • ACHR News Podcast
      • HARDI Podcasts
      • AHR Expo Podcasts
      • ACCA Podcasts
    • Interactive Spotlights
    • Quizzes
    • eBooks
    • HVAC Talkback
  • HVAC GROUP
    • ACHR NEWS >
      • Current Issue
      • Digital Edition
      • Subscribe
    • Distribution Trends
    • SNIPS NEWS >
      • Join SNIPS NEWS
    • Engineered Systems News >
      • Join ES News
    • HVACR Directory
    • Contests
    • Newsletters
    • Contact
    • Advertise
    • My Account
Distribution Trends

How to Turn Your Average Warehouse Into a Powerhouse

By Mark W. Bray
Mark Bray
Mark Bray
June 27, 2016

During the past decade, advancements in warehousing and logistics have been nothing short of remarkable. It seems almost impossible these days to pick up any related industry publications without reading about the latest innovations in robotics, wearable scanning technologies and same-day delivery options. Warehousing for many big-box distributors, such as Amazon and Grainger, is quickly beginning to look a lot like something we have seen on the classic futuristic cartoon “The Jetsons.” In comparison, these trends are making many small and midsize distributors feel like our warehousing operations have a closer resemblance to what we would see on “The Flintstones.” Even if our operations are not exactly Stone Age, most typical distributors in our industry should probably go ahead and swallow one simple truth: It will be highly unlikely for us to “out-warehouse” our big-box competitors.

Fortunately, small and midsize distributors have other competitive advantages that will keep customers coming back for many years to come. The mega-distributors of the world will always have difficulty competing with the personal relationships and technical expertise their smaller competitors possess in the marketplace. With this being said, warehousing improvements cannot be something that many of us can afford to overlook in the future.

Here are four basic actions that small and midsize distributors should consider taking in order to keep their warehouses competitive:

 

1. Implement or Improve Barcoding Systems

If you have not already implemented barcoding into your organization, it is probably time to start. While automation and some of the other technologies available today are not always realistic for many distributors, barcoding technologies are a must if you want to close the gap between your warehouses and the big competition. Barcode scanning can dramatically reduce order picking errors in the warehouse and on the sales counter. Scanners can help track employee productivity and other metrics because they collect data each time an item is scanned.

2. Learn About Warehousing Metrics and Benchmarking

We’ve all heard the phrase, “What gets measured gets managed.” Unfortunately, warehousing metrics are not always on the radar for many sales-focused distributors. The lack of awareness and understanding of warehouse performance measures is a hurdle that will need to be overcome if improvement is going to happen. Each year, the Warehousing Education and Research Council (WERC) publishes a research study called The DC Measures Survey. This study defines dozens of the most commonly used warehousing metrics and even gives performance benchmarks that allow you to see how your warehouses stack up against others across the country.

3. Improve Pre-Employment Screening Methods

Just like any other area of your business, your warehouses will only perform as well as the people you have working in them. Even though most of the work to be done will always be somewhat remedial, the warehouse team must possess strong attention to detail and a solid work ethic. Small and midsize distributors will need to invest in some programs that can better assess a candidate’s ability to perform well in a warehouse environment. If this type of screening is not an option in-house, ProLogistix is a warehousing and logistics staffing company that has developed some advanced screening procedures that will ensure you get the best possible candidates for the job.

4. Make Inventory Management Everyone’s Responsibility

When you walk into most wholesale distribution branches, you will generally see a very clear distinction between the counter sales team and the warehouse team. Even though these roles might look to be very different at first glance, they both handle inventory at some point in the sales process. Counter salespeople may not always physically touch the inventory that they sell to customers, but they still have a huge impact on the overall inventory picture as they input sales transactions into the computer system. It is critical to coach salespeople on the importance of properly maintaining inventory at the point of sale. A few incorrect keystrokes can eventually create customer service issues down the road if inventory becomes inaccurate due to data entry errors.

 

What’s at Stake

Even though small and midsize distributors do not necessarily need to have the latest warehousing innovations to remain competitive in the marketplace, they still need to understand that the mega-distributors are continuing to shape consumer expectations of what warehousing can do. Customers are becoming less and less tolerant of things like order-picking mistakes or slow delivery times. In fact, customer service is quickly becoming more than just friendly people handling a sales transaction. It is now friendly people handling a sales transaction combined with a warehouse facilitating perfect order delivery. In the future, it will be essential for distributors of all sizes to have a continued focus on keeping their warehouses competitive. If the latest technological innovations are not an option, the key to success might ultimately boil down to one thing — becoming great at the basics. 

Looking for quick answers on air conditioning, heating and refrigeration topics? Try Ask ACHR NEWS, our new smart AI search tool. Ask ACHR NEWS →

KEYWORDS: supply chain warehouse management

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

 

Mark W. Bray is the director of supply chain at ACR Supply Co. He holds two degrees from East Carolina University: Bachelor of Science in Industrial Distribution & Logistics and Master of Science in Technology Systems with a concentration in Distribution & Logistics. Bray also holds leadership positions in HARDI’s Distribution & Logistics Management Committee and on the Raleigh Roundtable Chapter of the Council of Supply Chain Management Professionals. Contact Mark at 919-765-8380 or mark.bray@acrsupply.com. Twitter: @MarkWBray

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • HVAC-enrollment

    The Trades Are Back: HVACR Programs See Nearly 30% Enrollment Spike

    A new wave of future technicians is entering the pipeline.  
    Training and Education
    By: Matt Jachman
  • 2025 Top 40 Under 40

    2025 Top 40 Under 40 HVACR Professionals List

    The 11th annual Top 40 Under 40 list highlights those...
    HVAC Light Commercial Market
    By: Hannah Belloli-Oster
  • LG Ductless Mini-Split Systems

    The 9 Types of Heat Pumps

    As the U.S. moves toward electrification, heat pumps are...
    Heat Pumps
    By: Joanna R. Turpin
Subscription Center
  • Create an Account
  • Start a Subscription
  • Manage My Account
  • Sign Up for Newsletters
  • Visit Customer Service
  • Update Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to The News audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The News or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Piggy Bank
    Sponsored byWatercress Financial

    Energy Prices, Inflation, and HVAC: What Today’s Homeowners Care About

  • Refrigerated Food
    Sponsored bySolstice Advanced Materials

    R-455A Refrigeration: A Cold Storage Solution for the Future

  • Airex Rooftop Units
    Sponsored byAirex Manufacturing Inc

    Consolidating Roof Penetrations: A Growing Trend in Multifamily HVAC Design

Popular Stories

Refrigerants-and-gauge.jpg

HVAC Industry Warns of Counterfeit Refrigerants Entering U.S. Supply Chain

U.S. Supreme Court building

95% Furnace Efficiency Rule to Get New Hearing

Midea-training.jpg

HVAC Workforce Crisis Expands Beyond Technicians to Instructor Shortages

Data_Center_facility.jpg

HVAC Manufacturers Respond to Growing Data Center Backlash

HVAC Minute retail refrigeration system

EPA Final Rule’s Impact on R-410A Deadlines

View The ACHR NEWS
Centennial Anniversary Timeline

The ACHR News Timeline Chart
Submit a Letter
Submit a letter to our editors.

Events

November 6, 2025

Next-Gen Data Center Cooling: HVAC Innovation and Real-World Solutions

On Demand As AI workloads and high-density computing push traditional cooling methods to their limits, the data center industry is accelerating the adoption of next-generation HVAC technologies.

June 23, 2026

HVAC Duct Sealing Mastics: Why Selection Matters

In this webinar we will detail what HVAC material buyers and technicians need to know when selecting duct mastics, including matching mastic to substrate, alternatives to liquid mastic, and where UL 181 Listings fit into real world installations.

View All Submit An Event

Poll

Summer Staff

Are you fully staffed for the summer season?
View Results Poll Archive

Products

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

See More Products
HVAC Duct Sealing Mastics: Why Selection Matters - Free Webinar - 6/23/2026

Related Articles

  • additional-services.jpeg

    How to Turn One Service Call Into Two Revenue Streams

    See More
  • Transform into a Service Powerhouse

    See More
  • HVAC Finance

    Lessons from My Finance Mentor: How to Turn a Profit

    See More

Related Products

See More Products
  • front cover only.jpg

    How to Market Your HVAC Business

  • Lessons Learned in a Boiler Room: A common sense approach to servicing and installing commercial boilers

  • Converting Phone Calls Into More Sales - DVD

See More Products

Events

View AllSubmit An Event
  • November 13, 2025

    4 Lead Generation Mistakes You Might Be Making in Your Business & How to Fix Them

    On Demand From website gaps to follow-up breakdowns, you’ll walk away with practical tips to improve your lead flow process and turn your marketing investment into actual revenue results.
View AllSubmit An Event

Related Directories

  • Howe Corp.

    Howe manufactures flake ice making equipment for use with virtually any refrigerant including natural such as R-744, and R-717, Ice storage bins, Condensing units for our ice flakers.
  • A to Z Sales & Marketing

    We strive to revolutionize indoor living through innovative solutions that improve air quality, enhance comfort, and promote sustainable living for people around the world.
×

Sign Up. Stay Informed.

The #1 trusted source for the HVACR industry since 1926

SUBSCRIBE
  • RESOURCES
    • Advertise
    • Contact Us
    • Advisory Board
    • Classifieds
    • Submit a Letter
    • Directories
    • Store
  • ACCOUNT CENTER
    • Create an Account
    • Start a Subscription
    • Manage My Account
    • Sign Up for Newsletters
    • Visit Customer Service
    • Update Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing