ACHR News
search
Ask ACHR NEWS AI
cart
facebook twitter instagram linkedin youtube
  • Sign In
  • Subscribe
  • Sign Out
  • My Account
ACHR News
  • NEWS
    • Breaking News
    • New HVAC Products
    • Featured Products
    • Manufacturer Reports
    • HVAC Data
    • Legislation
    • ACHR NEWS Centennial
  • RESIDENTIAL
    • Air Conditioners
    • Furnaces
    • Residential Heat Pumps
    • Ductless
    • Residential IAQ
    • Testing, Monitoring, Tools
    • Components & Accessories
  • COMMERCIAL
    • Air Handlers
    • Rooftop Units
    • Chillers and Cooling Towers
    • Commercial Heat Pumps
    • Boilers and Hydronics
    • VRF/Ductless
    • Commercial IAQ
  • REFRIGERATION
    • Refrigerants
    • Refrigerant Regulations
    • Leak Management
  • CONTRACTOR PRO
    • Geothermal
    • Homeowner Study
    • VRF and VRV Ductless
    • Unitary Trends
  • EDUCATION
    • Training and Education
    • Business Management
    • Service and Maintenance
    • Continuing Education
    • Market Research >
      • HVAC Brand Awareness Report
      • VRV, VRF, VRVZ Report
      • Unitary Trends Report
      • Water Heat Professionals Report
    • Webinars
    • Sponsor Insights
    • eProducts Info
    • White Papers
  • EVENTS
    • HVAC Contractor Forum
    • Industry Events and Webinars
  • MEDIA
    • Videos
    • AHR Expo 2025 Videos
    • Podcasts >
      • ACHR News Podcast
      • HARDI Podcasts
      • AHR Expo Podcasts
      • ACCA Podcasts
    • Interactive Spotlights
    • Quizzes
    • eBooks
    • HVAC Talkback
  • HVAC GROUP
    • ACHR NEWS >
      • Current Issue
      • Digital Edition
      • Subscribe
    • Distribution Trends
    • SNIPS NEWS >
      • Join SNIPS NEWS
    • Engineered Systems News >
      • Join ES News
    • HVACR Directory
    • Contests
    • Newsletters
    • Contact
    • Advertise
    • My Account
RefrigerationTraining and Education for Contractors

Tips to Help Prevent Cold Stress When Troubleshooting Refrigeration Systems

How to reduce the risk of cold-related injuries when working on refrigeration systems

JOE MARCHESE
February 5, 2018

During the course of troubleshooting and repairing refrigeration systems, there are times when refrigeration technicians need to work in extremely cold environments for extended periods of time. When working in these conditions, it is important to be conscious of the temperature and the working environment.

According to the Occupational Safety and Health Association (OSHA), cold stress is a condition that occurs when the body can no longer maintain a normal temperature. This can lead to a serious injury. In a cold environment, most of the body’s energy is used to maintain its internal core temperature. Over time, the body will begin to shift blood flow from the hands, feet, arms, legs, and outer skin to the chest and abdomen. This shift allows the extremities to cool rapidly and increases the risk of frostbite, hypothermia, and possibly trench foot.

OSHA provides the following information about these three conditions resulting from cold stress:

Frostbite is caused by freezing of the skin and underlying tissues. The lower the temperature, the more quickly frostbite will occur. Frostbite typically affects the feet and hands, and amputation may be required in severe cases.

Hypothermia occurs when body heat is lost faster than it can be replaced. The normal body temperature of 98.6°F drops to less than 95°. Hypothermia most often occurs at very cold temperatures, but it can happen even at cool temperatures (above 40°) if a person becomes chilled from rain, sweat, or submersion in cold water.

Trench foot or immersion foot is caused by prolonged exposure to wet and cold temperatures. It can occur at temperatures as high as 60° if the feet are constantly wet. Nonfreezing injury occurs because wet feet lose heat 25 times faster than dry feet. To prevent heat loss, the body constricts the blood vessels to shut down circulation in the feet. The skin tissue begins to die due to a lack of oxygen and nutrients and the buildup of toxic products.

Dressing appropriately for all weather conditions is extremely important in preventing cold stress. The type of fabric worn can make a difference. For example, cotton loses its insulation value when it becomes wet while wool, silk, and most synthetics retain their insulation. The following are recommendations for working in cold environments:

  • Wear at least three layers of loose-fitting clothing: an inner layer of wool, silk, or synthetic to keep moisture away from the body; a middle layer of wool or synthetic to provide insulation even when wet; and an outer wind- and rain-protection layer that allows some ventilation to prevent overheating;
  • Wear a hat or hood to help keep your entire body warm. Hats reduce the amount of body heat that escapes from your head;
  • Have a knit mask ready to cover your face and mouth, if needed;
  • Use insulated gloves to protect your hands (water resistant if necessary); and
  • Wear insulated and waterproof boots (or other footwear).

Working on refrigeration systems can be hazardous at times — working safely should always come first, and that includes taking steps to prevent cold stress. Don’t ever attempt to make a repair when in an unsafe situation. Remember: safety first, no exceptions. 

Publication date: 2/5/2018

Want more HVAC industry news and information? Join The NEWS on Facebook, Twitter, and LinkedIn today!

Looking for quick answers on air conditioning, heating and refrigeration topics? Try Ask ACHR NEWS, our new smart AI search tool. Ask ACHR NEWS →

KEYWORDS: air conditioning troubleshooting safety and HVAC safety training

Share This Story

Looking for a reprint of this article?
From high-res PDFs to custom plaques, order your copy today!

 

Recommended Content

JOIN TODAY
To unlock your recommendations.

Already have an account? Sign In

  • HVAC-enrollment

    The Trades Are Back: HVACR Programs See Nearly 30% Enrollment Spike

    A new wave of future technicians is entering the pipeline.  
    News
    By: Matt Jachman
  • 2025 Top 40 Under 40

    2025 Top 40 Under 40 HVACR Professionals List

    The 11th annual Top 40 Under 40 list highlights those...
    News
    By: Hannah Belloli-Oster
  • LG Ductless Mini-Split Systems

    The 9 Types of Heat Pumps

    As the U.S. moves toward electrification, heat pumps are...
    Air Source Heat Pumps
    By: Joanna R. Turpin
Subscription Center
  • Create an Account
  • Start a Subscription
  • Manage My Account
  • Sign Up for Newsletters
  • Visit Customer Service
  • Update Preferences

More Videos

Sponsored Content

Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to The News audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The News or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

close
  • Piggy Bank
    Sponsored byWatercress Financial

    Energy Prices, Inflation, and HVAC: What Today’s Homeowners Care About

  • Refrigerated Food
    Sponsored bySolstice Advanced Materials

    R-455A Refrigeration: A Cold Storage Solution for the Future

  • Airex Rooftop Units
    Sponsored byAirex Manufacturing Inc

    Consolidating Roof Penetrations: A Growing Trend in Multifamily HVAC Design

Popular Stories

Outdoor-condensing-units.jpg

EPA Removes R-410A Installation Deadline

Trump-Section-232.jpg

Trump Reduces Section 232 Tariffs on HVAC Equipment to 15%

HVAC-Price-Increase-graphic

HVAC Price Increase List: June 2026

cooling-habits.jpg

50 Percent of Americans Have Skipped HVAC Maintenance

ACHR NEWS Editor Chris Gray Presenting HVAC Minute 5-18-2026

HVAC Manufacturers Fight Pricing Lawsuits

View The ACHR NEWS
Centennial Anniversary Timeline

The ACHR News Timeline Chart
Submit a Letter
Submit a letter to our editors.

Events

November 6, 2025

Next-Gen Data Center Cooling: HVAC Innovation and Real-World Solutions

On Demand As AI workloads and high-density computing push traditional cooling methods to their limits, the data center industry is accelerating the adoption of next-generation HVAC technologies.

June 9, 2026

Before You Go All In on AI: Set Up Your Business to Actually Win

In this webinar, we'll walk you through exactly what to get in place before you add AI to your business. You'll leave with a clear picture of where you stand today and a practical action plan to set yourself up for real results.

View All Submit An Event

Poll

EPA Decision

Are you happy the EPA decided contractors can continue to install R-410A equipment?
View Results Poll Archive

Products

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

See More Products
A2L Refrigerants - Free Webinar - May 21, 2026

Related Articles

  • Ceiling Refrigeration System

    When Troubleshooting a Refrigeration System, Don’t Make Assumptions

    See More
  • May 13, 2012: Cintas Offers Tips to Help Workers Deal with Summer Heat

    See More
  • Guest Commentary

    Four Tips to Help Contractors Maximize A Business' Sale Price

    See More

Related Products

See More Products
  • Troubleshooting Tips for Servicing Refrigeration Systems

  • HVACR-Troubleshooting-Fundamentals-Cover-Image-One-Sheet.jpg

    HVACR Troubleshooting Fundamentals - Refrigeration & Air Flow Systems Training Package for Instructors & Service Managers

  • Evaluating-and-Troubleshooting-Refrigeration-Systems-Video-Cover-210x300.jpg

    Evaluating Refrigeration Systems Troubleshooting & Identifying Problems CONTINUED

See More Products

Related Directories

  • Blue Cold Refrigeration Pvt. Ltd.

    Over the years, we've offered an impeccable balance of quality and competitiveness through a wide range of world class refrigeration systems. With special consideration given to the application, ambient conditions, nature of processing, storage layout.
  • ColdZone

    ColdZone, a division of HTPG, delivers green refrigeration technologies and manufactures evaporators, single- and multi-circuit compressor units, and defrost controls designed for foodservice industry.
×

Sign Up. Stay Informed.

The #1 trusted source for the HVACR industry since 1926

SUBSCRIBE
  • RESOURCES
    • Advertise
    • Contact Us
    • Advisory Board
    • Classifieds
    • Submit a Letter
    • Directories
    • Store
  • ACCOUNT CENTER
    • Create an Account
    • Start a Subscription
    • Manage My Account
    • Sign Up for Newsletters
    • Visit Customer Service
    • Update Preferences
  • SERVICES
    • Marketing Services
    • Reprints
    • Market Research
    • List Rental
    • Survey/Respondent Access
  • STAY CONNECTED
    • LinkedIn
    • Facebook
    • Instagram
    • YouTube
    • X (Twitter)
  • PRIVACY
    • PRIVACY POLICY
    • TERMS & CONDITIONS
    • DO NOT SELL MY PERSONAL INFORMATION
    • PRIVACY REQUEST
    • ACCESSIBILITY

Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

Design, CMS, Hosting & Web Development :: ePublishing