Guest Column
Running Low on R-454B? Dig Deeper

REFRIGERANT ADVANTAGE: With refrigerant being hard to come by in the current environment, contractors may want to look toward geothermal systems, which use a lot less refrigerant, overall. (Courtesy of BanksPhotos/iStock/Getty Images Plus via Getty Images)
R-454B was supposed to be the next-generation refrigerant that would help the HVAC industry take a big step toward sustainability. It checked all the boxes — lower global warming potential, solid performance, and regulatory backing. But here we are in 2025, facing a shortage that’s driving prices sky-high and making contractors scramble to keep projects on track.
To put it in perspective: R-454B has jumped from $10 to over $70 a pound, a 700% increase, and some contractors can’t even get their hands on it. Supply chain issues, tariffs, and prioritization of large-volume buyers have left many in the field waiting — and rethinking their options.
It’s a tough spot. But for those of us who work with geothermal heat pumps, it’s also a moment of validation. These systems require a fraction of the refrigerant used in traditional air-source or VRF systems. And in a market defined by scarcity and rising costs, that refrigerant efficiency matters more than ever.
Refrigerant Volume: A Clear Advantage for Geothermal
Let’s break down the numbers for a typical 5-ton system:
- Geothermal Package Heat Pump: 6.94 lbs. of refrigerant
- Air Source Heat Pump: ~6.4 lbs. for a 2-ton unit (a 5-ton system would require significantly more)
- Cold-Climate Air Source: Up to 20% more refrigerant than standard units
-
VRF Systems: 22–60 lbs. for a 6-ton system
In short, geothermal systems can use up to 83% less refrigerant than VRF systems. That means fewer cylinders to buy, less vulnerability to price spikes, and far less risk in case of a leak.
Why the difference? It comes down to the loop. Geothermal systems transfer heat through underground piping, using the consistent temperature of the earth to manage thermal loads. That design means they don't need oversized refrigerant circuits to handle dramatic outdoor temperature swings like air-source systems do.
The Bigger Picture: Efficiency and Reliability
It’s not just about refrigerant volumes. Geothermal heat pumps also shine in performance and longevity.
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Consider efficiency at extreme temperatures — specifically, -15°C (5°F):
System Type |
COP at -15°C |
Geothermal |
3.5+ |
Standard Air Source |
1.91 |
Cold-Climate Air Source |
2.1-2.3 |
VRF |
1.8-2.0 |
And when it comes to lifespan, geothermal systems typically last 25 to 50 years, compared to 15 to 20 years for most air-source and VRF systems.
That kind of long-term reliability reduces both operating and replacement costs — an important consideration when building owners are looking for more sustainable, cost-effective solutions over the long haul.
Strategic Implications for the HVAC Industry
With the refrigerant market in flux, every pound matters. And that’s driving a shift in system selection:
- Geothermal systems are gaining ground with contractors and designers focused on sustainability, long-term ROI, and refrigerant resilience.
- VRF systems, once popular for their flexibility and zoning capabilities, are facing new scrutiny for their large refrigerant charge requirements and potential leakage risks.
- Cold-climate air-source heat pumps still have a role, especially in milder zones, but require thoughtful refrigerant management and sometimes backup heat during extreme conditions.
In this environment, refrigerant efficiency is no longer a “nice-to-have” — it’s a competitive advantage. And geothermal delivers.
A Smarter Bet on the Future
Upfront, geothermal still comes with higher installation costs, mainly due to ground loop construction. But in the long term, these systems pay off — with lower energy bills, longer service life, and dramatically reduced refrigerant needs.
With the R-454B shortage showing no signs of easing soon, choosing a system that relies less on vulnerable supply chains is a smart move. For large-scale projects especially — where a VRF system might need 50+ pounds of refrigerant — geothermal is increasingly the more resilient, more responsible choice.
Final Thoughts from Geo Joe
I’ve been in this industry long enough to see trends come and go. But what’s under your feet — that stable, consistent earth — hasn’t changed. It’s been helping us heat and cool buildings efficiently for decades. Now, with refrigerant challenges top of mind, that advantage is clearer than ever.
Geothermal may not be flashy. But it’s reliable, efficient, and built for the long run.
And these days, that’s exactly what we need.
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