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Engineered Systems NEWSHVAC Engineering SectorsCommercial HVAC

The Invisible Challenge: Why Stack Effect Can Sabotage Office-to-Apartment Conversions

For a deep look at how decentralizing ventilation tackles stack effect and code compliance, listen to Tarang Patel, a mechanical engineer specializing in high-rise conversions

By Austin Keating
July 2, 2026

Stack effect is one of those building science concepts everyone in HVAC has heard of – but few truly respect until it derails a project. In the rush to convert empty office towers into much-needed housing, this invisible force can turn well-intentioned designs into compliance nightmares.

As Tarang Patel, a mechanical engineer specializing in high-rise conversions, points out, stack effect isn’t just a controls issue. It’s a fundamental physics problem that rears its head when tall buildings – especially older ones – are reimagined as apartments. The hot air rising and cold air falling between floors creates pressure differences that can reach alarming levels, especially in winter. The result? Air leaks, unpredictable ventilation, and upper floors that drift out of code compliance just when conditions are harshest.

Patel describes the technical trap: “Engineers try to solve it with sensors and automation, but you can’t outsmart physics at this scale.” In his view, the only real solution is to break up the problem – decentralize ventilation so each apartment becomes its own pressure zone. This approach, covered in detail in the June cover story for SNIPS NEWS, means pressure imbalances don’t ripple through the whole building and code compliance is achievable from the lobby to the penthouse.

In new construction, stack effect is easier to manage: tight building envelopes, fire caulking, and blower door testing can keep air where it belongs. But in conversions, old shafts and leftover pathways make air control a constant fight. Patel’s experience is a warning and a roadmap—be honest about stack effect, design for it up front, and don’t assume old office towers can become apartments without a plan for the physics that run the show.

KEYWORDS: commercial air conditioning mechanical contractor mechanical engineering passive house retrofitting and HVACR

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Austin keating
Austin Keating is the special section editor of SNIPS NEWS at The ACHR NEWS. He covers sheet metal, mechanical contractors, duct cleaning, testing and balancing, steel, building information modeling (BIM) and architecture, engineering and construction (AEC). Prior to joining BNP Media, he served as field editor for Prairie Farmer and media specialist at the National Center for Supercomputing Applications. Email him at keatinga@bnpmedia.com.

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