Studying Compressor Amperage Curves

March 30, 2002
/ Print / Reprints /
/ Text Size+
Compressor performance curves can provide service technicians with good information they can use during compressor troubleshooting. These curves can offer the Btu pumping rate (capacity), mass flow rates, operating amperage, and operating wattage when the suction pressure and head pressure are known for the system.

Compressor curves are available from compressor manufacturers for each of their models. Compressor data is available in either table (Figure 1) or graph format (Figure 2).

This article will take a closer look at table-type data and concentrate on current (amps) performance data.

The compressor data shown in Figure 1 is for a 10-hp, semi-hermetic, low-temperature Discus® model using R-22 as the refrigerant. The first column of Figure 1 gives the rated conditions and specifications. The rest of the table gives capacity data, power (watts, W), current (amps, A), and evaporator mass flow rate.


Problem: Let us assume this compressor is operating at 230 V, has an evaporator temperature of 0 degrees F, and a condensing temperature of 90 degrees. Determine the correct current (A) draw for this compressor using the table.

Solution: The intersection of the 90 degree condensing temperature with a 0 degree evaporating temperature results in an amp draw of 31.6 A. The data tells us that this compressor, operating under these pressures, should draw 31.6 A at 230 V. If the compressor was operating at 460 V, the amp values in the table would have to be multiplied by one-half.

The service technician measures the compressor amps with an ammeter at the compressor. The tech finds that the amps are very close to the 31.6 A the table said they should be at these pressures. So the tech has a pretty good idea that the compressor is operating up to spec.

If, however, the technician measures the current draw of the compressor and finds that it is pulling only 24 A at these same conditions, he knows there is a problem somewhere. Here are some reasons why a compressor would pull low amperage:

  • Bad suction and/or discharge valve;
  • Starved evaporator;
  • Worn rings;
  • Leaking head gasket or valve plate gasket;
  • Restricted liquid line or filter-drier;
  • Undercharged system;
  • Weak motor;
  • Metering devices starving the evaporator.

    The service technician must now systematically check each of these potential causes and find the one that is causing the low amp draw.

    Notice that in Figure 1, as the condensing temperature decreases, so do the amps. This is assuming a constant evaporating temperature. Also, as the evaporating temperature decreases, so do the amps. This is assuming a constant condensing pressure.

    Decreased condensing temperatures mean lower condensing pressures. The compressor’s piston now operates with less pressure against it as it compresses the suction gases. This, in turn, means less stress on the motor and less amp draw.

    As the evaporating temperature decreases, so do the evaporating pressures. These lower pressures entering the compressor cylinders mean less dense vapors are filling the cylinders. Less mass flow rate of refrigerant vapor is pumped by the compressor. This causes the decreased amp draw.

    Note: Operating conditions other than evaporating and condensing temperatures (pressures) are used for these tables. The conditions in the middle of the first column of Figure 1 must be met for the values to be 100% accurate. The conditions are:

  • 65? return gas temperature;
  • 0? liquid subcooling;
  • 95? ambient air over the condenser;
  • 60-Hz operation.

    If these conditions do not exist, the table will not be 100% accurate. However, for the purpose of systematic field troubleshooting, these inaccuracies are not great enough to have any great effect on a good service technician’s judgment.

    Tomczyk is a professor of hvac at Ferris State University, Big Rapids, MI, and author of the book Troubleshooting and Servicing Modern Air Conditioning & Refrigeration Systems, published by ESCO Press. To order, call 800-726-9696. Tomczyk can be reached at (e-mail).

    Publication date: 04/01/2002

  • Did you enjoy this article? Click here to subscribe to The NEWS Magazine

    You must login or register in order to post a comment.

    Control System Engineer

    Simon Choi
    April 8, 2013
    I cannot see the table and the graph format. Can you attach them to the article? Or could you send them to me? Thank you



    Image Galleries

    2014 MCAA Annual Convention

    Scenes from the 2014 MCAA Annual Convention in Scottsdale, Ariz.


    NEWSmakers: Julian Scadden

    Training is an ongoing process. Julian will discuss how you can generate maximum return on time and energy invested training by following a three part process. Listen to this podcast to get expert tips on training, tracking and follow up. 

    More Podcasts



    NEWS 04-14-14 cover

    2014 April 14

    Check out the weekly edition of The NEWS today!

    Table Of Contents Subscribe


    Which statement on service calls best applies to your business?
    View Results Poll Archive


    2014 National Plumbing & HVAC Estimator

    Every plumbing and HVAC estimator can use the cost estimates in this practical manual!

    More Products

    Clear Seas Research


    Clear Seas ResearchWith access to over one million professionals and more than 60 industry-specific publications, Clear Seas Research offers relevant insights from those who know your industry best. Let us customize a market research solution that exceeds your marketing goals.


    Magazine image
    Register today for complete access to Get full access to the latest features, Extra Edition, and more.


    facebook icontwitter iconyoutube iconLinkedIn i con