Manufacturer Reports

S.D. Deacon Makes Great Buy for Best Buy Construction Project

February 15, 2001
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Joe Schueller, construction superintendent for S.D. Deacon, of Portland, Oregon, poses in front of the Best Buy store in Portland, Oregon.

Joe Schueller, construction superintendent for S.D. Deacon, of Portland, Oregon, was caught between a "hard place" and a wet concrete slab, and the only way out of the dilemma was to try a solution he never heard of before.

"I had over an acre of concrete that I needed finished with VCT tile or glassback carpeting," said Schueller. "Problem was that the flooring contractor wouldn't guarantee the adhesion of the floor coverings if the concrete wasn't dry. On top of that, the customer wanted to shorten the construction schedule by a week! When I started looking for a solution, I knew that conventional methods would take too long."

Schueller was responsible for completing a giant Best Buy retail electronics store in Portland in just four weeks. After the building was closed in, sheet rocking, painting and flooring were scheduled to go quickly, but high interior humidity and moisture trapped in concrete floor and masonry walls were proving a difficult problem.

Concrete is evaluated for moisture content using a calcium chloride test. Calcium Chloride, a highly hygroscopic salt, is exposed to the new concrete under a small plastic dome that is sealed to the floor. The amount of water it absorbs in a specific time is measured to determine how dry the concrete has become. The readings are expressed in lbs/1000 sq. ft./ 24 hrs. This is a measure of vapor transmission.

A carpeting installer can work with the assurance that all excess moisture has been evacuated from a newly poured concrete floor thanks to Munters Moisture Control Services.

"Our floor was measuring over 8.6 lbs," said Schueller. "We needed to lower the moisture content to less than 5 lbs before flooring could be adhered."

Fortunately, when Schueller started researching a solution, an associate, Mike Price, S. D. Deacon's operations manager had used Munters, a company that specializes in drying at construction sites.

"We have been providing construction drying services for over 30 years," said David Carlson, an industrial account manager with Munters Moisture Control Services, who works out of its Portland office. "But mostly in Europe where integrating drying with construction activities is common place. In the United States, construction drying is 'new' idea that is coming into fashion with increased pressure to finish projects on time or ahead of schedule."

Air treated by a Munters desiccant dehumidifier is pumped through flexible ductwork to the inside of a new Best Buy store in Portland Oregon.
Munters uses industrial desiccant dehumidifiers, which have been especially modified to move on and off construction sites, to do the drying. The high volume dehumidifiers produce extremely dry air that is circulated inside a construction environment. The dry air pulls moisture molecules out of substances like concrete, masonry block, joint compound and paint allowing them to dry in record times.

"Munters dehumidifiers are used to protect the Space Shuttle before launch," said Carlson. "More than 10,000 manufacturing sites control their process environments with a Munters dehumidifier. We use them to dry out buildings after floods. They keep mothballed battleships from rusting. Desiccant dehumidification is an amazing technology that is used throughout American industry."

At Best Buy, Munters installed three of its high volume construction site dehumidifiers outside the building and strategically distributed dry air throughout the interior, using a network of flexible ducting.

"I'd never heard of drying concrete," said Joe Schueller, "but I told Munters if they could do what they said, they'd better get right to it because my deadline had our backs to the wall." "I don't think Joe thought desiccant drying would work," said Carlson. "Dry air is invisible and many of our customers at first have a healthy skepticism ... but the proof is in the results."

In three weeks, Munters had dried down the concrete slab to 4.4 lbs/1000 sq. ft./per 24 hours and was gone from the site. Not only had the floor reached a safe moisture content for tile and carpet to be adhered, but several unexpected advantages emerged as bi-products of the drying process.

"The building needed the masonry block walls sealed and painted"" said Carlson. "The wall had soaked up water during rainstorms which occurred before the roof was completed. Discoloration indicated moisture in the block walls. With February weather outside and high humidity from the floor inside, there was no way that wall could dry on its own. But as we dried the floor, the wall also dried."

A Munters technician makes final adjustments to a desiccant dehumidifier being used to speed work inside a new Best Buy store in Portland, Oregon.

Joe Schueller was impressed with the effect that drying had on the drywall schedule. "I've never seen drywall go faster," said Joe. "We had five men taping and applying mud to the joints on a 225 foot long sheetrock wall. By the time they worked the length of the wall-about five hours--they could start again on the other end. The progress was incredible; drying cut days out of the drywalling effort."

"One thing you can't do in the construction business is miss the deadline," said Schueller. "We didn't at Best Buy thanks to Munters. If I were in a similar situation, you can bet I'd call Munters back again."

Publication date: 02/19/2001

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