Hey, Was The Unit Plugged In?

May 28, 2003
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Here’s an important piece of advice when troubleshooting refrigeration systems: Don’t overlook the obvious.

Sometimes it’s easy to look too deeply into a refrigeration system and overanalyze a problem. Many times the problem is simple, but overanalyzing may cause the simple solution to elude you.

Look at the whole picture and try not to focus in on one area of the system, such as the compressor or condensing unit. Examine all of the system’s components.

Also, spend some time with the customer. Ask pertinent questions, such as:

  • Has the system been regularly serviced?

  • When was the last time it was repaired?

  • Have you heard any strange sounds from the system?

    Asking questions definitely helps the troubleshooting process.

    Here is a classic example from my own experience. One day early in my career, I was called out to service a walk-in cooler where the interior light was not working. Upon arrival, I jumped right into the repair. I already decided that the problem must be a loose wire or burned-off terminal.

    Since the light fixture itself was a little difficult to get to, I decided to check the supply voltage coming into the cooler and then work my way to the light fixture. At each junction I found no problem. There were no breaks in the electrical connection and voltage was present at each point. I spent 45 minutes looking for the electrical disconnect, opening electrical boxes, checking the wiring and voltage supply.

    I was becoming frustrated and decided to take a 10-minute break and rethink the problem. As I was walking back into the cooler, I spotted the maintenance person and asked how long the light was out and if he had noticed anything strange when he changed the bulb.

    That is when he told me he never tried changing the bulb.

    When I heard this, my mouth dropped open. Could it simply have been the light bulb?

    Sure enough, that was the problem — a burned-out light bulb. If I had tried the light bulb in the first place, I would have finished the job in one minute, instead of wasting almost an hour looking for something major.

    After that day, I decided never to overlook the obvious. I always check for the obvious problem and speak with the customer to get a history of the system before starting any troubleshooting.

    It was a lesson well learned.

    Marchese is owner of Coldtronics of Pittsburgh. He can be reached at 412-734-4433, www.coldtronics.com, or joe@coldtronics.com.

    Publication date: 06/02/2003

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