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Engineered Systems NEWSHVAC Engineering SectorsCase in Point

California-based McDonald’s goes green and gold

auto. freezing temperatures
August 28, 2012

Beginning as manager trainee and crewperson, respectively, Tom and Candace Spiel have risen within the ranks of the McDonald’s system to own and operate nine restaurants in southern California. In 2010, they rebuilt their first McDonald’s, which originally opened in 1966. They chose to rebuild it to LEED® Gold standards, incorporating eco-friendly and energy-efficient features. The restaurant located at 2242 University Avenue in Riverside, CA, is the first McDonald’s restaurant west of the Mississippi and the fourth in the U.S. to seek LEED Gold certification. This McDonald’s restaurant highlights the green focus of Riverside: California’s first Emerald City.   

auto. freezing temperatures

From automating freezer temperature reporting to managing a solar array, a LonWorks control network helped this restaurant reduce its carbon footprint.

 

SOLUTION

By standardizing on LonWorks control networking technology, the Spiels were able to leverage a single platform among multiple applications in the kitchen and building, all of which aim to lower energy consumption and increase operational efficiency. The overall solution makes use of LonWorks powerline technology (for kitchen equipment) and Free Topology wiring (for building systems) as well as LonMark standard profiles. LonMark International has the responsibility of managing profiles for McDonald’s. The organization’s experience creating and managing interoperability standards made it an ideal choice to administer this program.

The Franke Energy Management System (EMS), developed by Engenuity Systems, Inc., was selected as the main platform for the solution because it is open, interoperable, and uses the same infrastructure and hardware needed to operate both the building and kitchen applications (FTT and powerline). This mixed-media approach allows restaurant equipment to be moved in the kitchen and still provide reliable communications by simply plugging into any power outlet.

The system is an off-the-shelf solution using components from various LonWorks vendors, including Echelon Corporation, Continental Controls, Honeywell, and METZ Connect. It provides HVAC control for all zones, on/off control for all exterior lighting, daylight harvesting for the interior pendant lighting in the dining room, and metering/monitoring of the electrical mains and solar hot water system. All of these functions are displayed and controlled with an easy-to-use, browser-based touchscreen dashboard in the manager’s office.

The system optimizes energy efficiency by adjusting HVAC and lighting performance based on prescribed setpoints, constant commissioning, and scheduling based on operating hours and sunrise/sunset (astronomical clock). The Spiels expressed that the overall ease of use — including the simplicity of the dashboard to control systems and monitor the energy efficiency — was also a key deciding factor for their selection.

In the future, this platform will be able to provide a number of significant benefits for the typical use cases of owners with single or multiple locations, including improved inventory management and reduced food waste by monitoring food production and equipment performance based on real-time information provided by the equipment, and reduced equipment downtime through usage-based PM rather than fixed schedules. Automatic notification messages are transmitted to suppliers when equipment problems emerge, resulting in improved first-time-fix percentage. Additional benefits include better food safety reporting by automating reporting of food and freezer temperatures and cataloging temperature data into standard reporting formats and the ability to track equipment assets in the store or between stores.

A carport is covered with solar panels. The 294 photovoltaic panels generate a significant percentage of the restaurant’s power consumption.

 

RESULTS

The restaurant was one of the first to adopt McDonald’s new “networked” kitchen concept that uses a LonWorks control network for connecting equipment together over the existing power wiring.

It also features an interactive touch screen display in the lobby for visitors to learn about the building, environmental sustainability, and how individuals can reduce their carbon footprint.

The restaurant reopened on October 14, 2010, much more sustainable and energy-efficient. With the installation of the green features, the restaurant in part has achieved the following water and energy-savings:

The restaurant’s solar array has generated electrical energy, which saves approximately 8,950 kWh per month of utility usage. This is equal to the power usage of 13 average Riverside homes for one month. Increased efficiencies such as low-E glass windows and LED lighting helped realize an additional energy savings of 2,870 kWh per month, which is equal to an additional four Riverside homes.

The restaurant has saved approximately 250,000 gal of water, which is equal to the water of eight 20 ft x 40 ft swimming pools.

Due to permeable pavers, about 283,000 gal of rainfall water was diverted from the storm water system in the first year, which is equal to the water of nine 20 ft x 40 ft swimming pools.

On January 12, 2012, the Spiels announced they had achieved LEED Gold certification for their restaurant, the first McDonald’s west of the Mississippi to do so. The other LEED-certified McDonald’s restaurants are located in Cary, NC; Savannah, GA; and Chicago.

“We are so proud of this restaurant and its possibilities to encourage and educate our customers and community on the importance of environmental sustainability,” said Candace Spiel, McDonald’s owner/operator. “LonMark and its partner companies made it easier to rebuild our restaurant with the green features that meet the requirements of the LEED certification.”

 

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