ACHR News
search
Ask ACHR NEWS AI
cart
facebook twitter instagram linkedin youtube
  • Sign In
  • Subscribe
  • Sign Out
  • My Account
ACHR News
  • NEWS
    • Breaking News
    • New HVAC Products
    • Featured Products
    • Manufacturer Reports
    • HVAC Data
    • Legislation
    • ACHR NEWS Centennial
  • RESIDENTIAL
    • Air Conditioners
    • Furnaces
    • Residential Heat Pumps
    • Ductless
    • Residential IAQ
    • Testing, Monitoring, Tools
    • Components & Accessories
  • COMMERCIAL
    • Air Handlers
    • Rooftop Units
    • Chillers and Cooling Towers
    • Commercial Heat Pumps
    • Boilers and Hydronics
    • VRF/Ductless
    • Commercial IAQ
  • REFRIGERATION
    • Refrigerants
    • Refrigerant Regulations
    • Leak Management
  • CONTRACTOR PRO
    • Geothermal
    • Homeowner Study
    • VRF and VRV Ductless
    • Unitary Trends
  • EDUCATION
    • Training and Education
    • Business Management
    • Service and Maintenance
    • Continuing Education
    • Market Research >
      • HVAC Brand Awareness Report
      • VRV, VRF, VRVZ Report
      • Unitary Trends Report
      • Water Heat Professionals Report
    • Webinars
    • Sponsor Insights
    • eProducts Info
    • White Papers
  • EVENTS
    • HVAC Contractor Forum
    • Industry Events and Webinars
  • MEDIA
    • Videos
    • AHR Expo 2025 Videos
    • Podcasts >
      • ACHR News Podcast
      • HARDI Podcasts
      • AHR Expo Podcasts
      • ACCA Podcasts
    • Interactive Spotlights
    • Quizzes
    • eBooks
    • HVAC Talkback
  • HVAC GROUP
    • ACHR NEWS >
      • Current Issue
      • Digital Edition
      • Subscribe
    • Distribution Trends
    • SNIPS NEWS >
      • Join SNIPS NEWS
    • Engineered Systems News >
      • Join ES News
    • HVACR Directory
    • Contests
    • Newsletters
    • Contact
    • Advertise
    • My Account

Liquid Floodback: A Compressor's Greatest Nemesis

October 31, 2003
Floodback occurs when liquid refrigerant returns to the compressor during the running cycle. Often a service contractor may see a compressor that failed due to floodback, but because of the severity of the damage, he may misdiagnose the problem. System-based causes of slugging and floodback may be different from each other; finding the root of the problem is essential to prevent it from happening again.

There can be multiple system causes of floodback, even as basic as lack of airflow because the system's filter has not been changed. It also may be a problem with the expansion valve, but then again, it may not be. A contractor or service technician should never jump to this conclusion. The metering device may lose control, but this does not mean that the root of the liquid floodback was a metering device problem. For instance, if the evaporator coil freezes over, if an evaporator fan fails, the liquid will not be properly evaporated. This liquid then returns to the compressor, and the result is severe damage or failure due to floodback.

Depending on the style of compressor, an observant contractor or service technician will see different failure patterns. These are observable by performing a compressor teardown yourself or by sending it to the manufacturer and requesting them to perform a teardown. Some (not all) compressor manufacturers will send back the results of such a teardown. By determining the failure patterns within the compressor, a service contractor can do a better job of determining what types of system problems may have led to the compressor's damage.

A refrigerant-cooled compressor, for example, is one that requires the return gas to flow across the motor before entering the compressor, in order to keep the motor from overheating. In this type of floodback situation, the liquid refrigerant would mix with the oil in the crankcase and would result primarily as low-end wear, such as worn bearings and worn rods.

An air-cooled compressor is one where the return gas does not flow across the motor; instead, it enters into the side of the compressor, very near the compression chamber. In a floodback situation, the liquid would enter the compression chamber and would be more likely to result in a liquid slug (compression of liquid in the cylinder area).

Can you have floodback in a welded compressor? It's possible, even though many safeguards will protect the compressor from system-related damage. If floodback were to occur due to long-term operating conditions, keep in mind that all welded compressors are refrigerant-cooled; therefore, contractors and service technicians should look for damage in the running gear, bearings, rods, and crankshaft areas:

  • Liquid refrigerant displaces oil as it travels through the crankshaft. Also, liquid refrigerant is a solvent and washes the oil film from adjoining surfaces; this, in turn, causes wear. Scoring will be evident.

  • While the compressor is operating, the technician should check superheat at the compressor. If floodback has been a problem, a minimum of 20 degrees F superheat would be desirable.

    While the results of liquid floodback can include severe damage and premature failure of the compressor, it is also highly preventable. Proper routine maintenance and regular inspections (including measurement of superheat and subcooling, where appropriate) go a long way toward preventing liquid floodback conditions, and ensuring long life for the compressor.

    Publication date: 11/03/2003

  • Looking for quick answers on air conditioning, heating and refrigeration topics? Try Ask ACHR NEWS, our new smart AI search tool. Ask ACHR NEWS →

    Share This Story

    Looking for a reprint of this article?
    From high-res PDFs to custom plaques, order your copy today!

     

    Recommended Content

    JOIN TODAY
    To unlock your recommendations.

    Already have an account? Sign In

    • HVAC-enrollment

      The Trades Are Back: HVACR Programs See Nearly 30% Enrollment Spike

      A new wave of future technicians is entering the pipeline.  
      Training and Education
      By: Matt Jachman
    • 2025 Top 40 Under 40

      2025 Top 40 Under 40 HVACR Professionals List

      The 11th annual Top 40 Under 40 list highlights those...
      HVAC Residential Market
      By: Hannah Belloli-Oster
    • LG Ductless Mini-Split Systems

      The 9 Types of Heat Pumps

      As the U.S. moves toward electrification, heat pumps are...
      Air Source Heat Pumps
      By: Joanna R. Turpin
    Subscription Center
    • Create an Account
    • Start a Subscription
    • Manage My Account
    • Sign Up for Newsletters
    • Visit Customer Service
    • Update Preferences

    More Videos

    Sponsored Content

    Sponsored Content is a special paid section where industry companies provide high quality, objective, non-commercial content around topics of interest to The News audience. All Sponsored Content is supplied by the advertising company and any opinions expressed in this article are those of the author and not necessarily reflect the views of The News or its parent company, BNP Media. Interested in participating in our Sponsored Content section? Contact your local rep!

    close
    • Piggy Bank
      Sponsored byWatercress Financial

      Energy Prices, Inflation, and HVAC: What Today’s Homeowners Care About

    • Refrigerated Food
      Sponsored bySolstice Advanced Materials

      R-455A Refrigeration: A Cold Storage Solution for the Future

    • Airex Rooftop Units
      Sponsored byAirex Manufacturing Inc

      Consolidating Roof Penetrations: A Growing Trend in Multifamily HVAC Design

    Popular Stories

    HVAC-Price-Increase-graphic

    HVAC Price Increase List: June 2026

    Trump-Section-232.jpg

    Trump Reduces Section 232 Tariffs on HVAC Equipment to 15%

    R410A-Refrigerant-Cylinder.jpg

    Refrigerant Recovery is a Revenue Opportunity

    Heat-pump-cutaway.jpg

    PFAS Rules and A2L Building Codes Continue to Evolve

    Kroger.jpg

    Kroger to Spend $100 Million to Reduce Refrigerant Leaks

    View The ACHR NEWS
    Centennial Anniversary Timeline

    The ACHR News Timeline Chart
    Submit a Letter
    Submit a letter to our editors.

    Events

    November 6, 2025

    Next-Gen Data Center Cooling: HVAC Innovation and Real-World Solutions

    On Demand As AI workloads and high-density computing push traditional cooling methods to their limits, the data center industry is accelerating the adoption of next-generation HVAC technologies.

    June 9, 2026

    Before You Go All In on AI: Set Up Your Business to Actually Win

    In this webinar, we'll walk you through exactly what to get in place before you add AI to your business. You'll leave with a clear picture of where you stand today and a practical action plan to set yourself up for real results.

    View All Submit An Event

    Poll

    Summer Staff

    Are you fully staffed for the summer season?
    View Results Poll Archive

    Products

    BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

    BNI Mechanical/Electrical Square Foot Costbook, 2026 Edition

    See More Products
    A2L Refrigerants - Free Webinar - May 21, 2026

    Related Articles

    • Fig 1

      Troubleshooting Challenge: A Follow-Up on a Compressor Diagnosis

      See More
    • Burned Scroll

      Troubleshooting a Compressor Burnout

      See More
    • FROSTlines

      Mistakes To Avoid When Changing Out A Compressor

      See More

    Related Products

    See More Products
    • compressormotorwindingsdvd.jpg

      UNDERSTANDING COMPRESSOR MOTOR WINDINGS

    • The ACHR News - July 28, 2025

      ACHR NEWS July 28, 2025, Issue

    • Lessons Learned in a Boiler Room: A common sense approach to servicing and installing commercial boilers

    See More Products

    Events

    View AllSubmit An Event
    • May 6, 2014

      Scroll Compressor Technology Day—INLD-STT1

      The Scroll Compressor Technology Day provides a concise overview of the applicable Copeland brand compressors and their varying applications. The course then follows up with proven troubleshooting techniques and practices.
    View AllSubmit An Event

    Related Directories

    • Surplus City Liquidators (Manufacturer)

      Contactors, relays, transformers, electric motors, capacitors, compressors.
    • Carlyle Compressor

      Count on Carlyle. Carlyle compressors can be found around the world - from the first nuclear sub to your grocer's freezer to entire bus fleets.
    ×

    Sign Up. Stay Informed.

    The #1 trusted source for the HVACR industry since 1926

    SUBSCRIBE
    • RESOURCES
      • Advertise
      • Contact Us
      • Advisory Board
      • Classifieds
      • Submit a Letter
      • Directories
      • Store
    • ACCOUNT CENTER
      • Create an Account
      • Start a Subscription
      • Manage My Account
      • Sign Up for Newsletters
      • Visit Customer Service
      • Update Preferences
    • SERVICES
      • Marketing Services
      • Reprints
      • Market Research
      • List Rental
      • Survey/Respondent Access
    • STAY CONNECTED
      • LinkedIn
      • Facebook
      • Instagram
      • YouTube
      • X (Twitter)
    • PRIVACY
      • PRIVACY POLICY
      • TERMS & CONDITIONS
      • DO NOT SELL MY PERSONAL INFORMATION
      • PRIVACY REQUEST
      • ACCESSIBILITY

    Copyright ©2026. All Rights Reserved BNP Media, Inc. and BNP Media II, LLC.

    Design, CMS, Hosting & Web Development :: ePublishing