Extra Edition / Technical

Electrical Safety

May 27, 2005
/ Print / Reprints /
ShareMore
/ Text Size+
When you complete this article, you will be able to:

  • Recognize the dangers of electricity.

  • Identify polarized plugs, grounded plugs, GFCI outlets, and 220V 3-prong plugs.

  • Avoid making your body an electrical conductor.

  • Turn power off and make sure it stays off.

  • Avoid causing damage to equipment or conductors.

  • Take emergency measures to rescue someone who has received a shock.

    The Dangers Of Electricity

    You use electricity every day of your life, so it is easy to take it for granted. Yet electricity is a major cause of injury on the job.

    A jolt of electricity can hurt you, burn you, knock you unconscious, or kill you. How much electricity will kill you? It's hard to say. An amount that might just give you a slight shock one time might kill you another time. Damp skin, wet ground, metal-tipped shoes, or a two-handed grip can make even a relatively small amount of electricity fatal. Current as low as 5 milliamps can be dangerous in some cases.

    The main danger of electricity is that the voltage clamps your heart muscle and causes a very irregular movement. As a result, your heart stops pumping, blood circulation stops, and you stop breathing. If CPR is started immediately, it may be able to revive someone who has stopped breathing because of an electric shock. Electric shock can also cause other muscle spasms. If someone touches a live electrical line, a muscle spasm of the hands may make it impossible to let go of the wire. High voltage can cause burns.

    If you are on a ladder or a scaffold, a shock can cause you to fall.

    Another danger is that electricity can start a fire. Electrical fires often start out of sight and can become dangerous before they are even noticed.

    Electricity is safe only if you use all the safeguards built into the system, as well as common-sense safe working practices. Can you answer these questions?

  • You turn off the power in order to work on a circuit. Yet you get a shock. Why?

  • You turn off the power and remove the electrical connections to a motor before working on the motor. Yet you still get a shock. Why?

  • Someone working on a 110-volt house circuit gets a shock and dies. Why?

  • Your buddy on the job receives a 440-volt shock, is unconscious, and is still connected to the wires. What should you do?

    This article will give you answers to these questions.

    Figure 1. A single-phase AC circuit has a hot wire and a neutral wire. The neutral wire is grounded.

    Electrical Circuits

    To work safely with electricity, you should know a few things about it. Think of electricity flowing in a wire circuit like water flowing in a pipe. Electricity is safe as long as it flows in the circuit designed for it.

    In a proper circuit, electricity flows from the power source through a conductor to the energy-using device (motor, lamp, heater) and back to the power source (Figure 1). In a single-phase circuit, one wire connected to the switch for the energy-user is the hot wire (Figure 1). The other wire is the neutral wire (Figure 1). The neutral wire is always grounded. That is, it is attached to something that would conduct electricity to the ground where it would be neutralized. The neutral wire is sometimes mistakenly called the ground wire because it is grounded.

    Some materials are good conductors. That is, they allow electricity to move through them easily. Silver, copper, aluminum, most other metals, and water are good conductors.

    Some materials are good insulators. They offer high resistance and do not allow electricity to move easily through them. Rubber, glass, most plastics, and dry air are good insulators.

    Other materials are in between - neither good conductors nor good insulators.

    The difference between conductors and insulators makes it possible to use electricity safely by keeping it contained within a circuit. Copper is commonly used for wiring because it is a good conductor at a reasonable price. The wire is protected with insulation that keeps the electricity from escaping to anything else - such as people.

    Figure 2. A short circuit causes high current flow in the conductor.

    Short Circuits

    Trouble starts when electricity escapes from the circuit designed for it. It might happen because the insulation is damaged, perhaps because excessive electric current causes high heat in the conductor and burns through the insulation. It might happen because damaged wires allow the electricity to bypass the energy-using device such as the lamp in Figure 2.

    Since the bypass has less resistance than the path through the lamp, more current surges through the short circuit. The high current heats up the conductor and can burn through the insulation. This type of short circuit can cause a fire, explosion, or other damage to people or equipment.

    Figure 3. You are a good path for electricity.
    Escaped electricity will find a path that leads to the ground where it is neutralized so that it is no longer dangerous. If you become part of that path, the electricity flows through you and into the ground (Figure 3). You get a shock.

    Electricity always takes the path of least resistance. It flows through the best conductor. Unfortunately, the human body is a good conductor, since it is mostly water. If a human body is in contact with the ground, electricity can easily flow through the body to the ground. If it flows through your heart on its path to the ground, your heart may stop (Figure 4). When you work with electricity, your basic safety practice is to keep from being a conductor to ground.

    On DC circuits, you must touch both wires to be shocked. However, automotive DC circuits are grounded by being connected to the auto frame and engine. Touching the hot wire and the vehicle frame is the same as touching both wires.

    Figure 4. If electricity flows through your heart, it may stop.

    Stored Electricity

    Electricity isn't always moving through wires. It can also be stored in various ways. A battery is a familiar way of storing electricity in a DC circuit. In AC motors and other electrical equipment, a capacitor is a small component that stores electricity.

    Even when the equipment is completely disconnected from any power source, a capacitor may hold enough electricity to give you a shock if you touch it. You have to know how to discharge the stored electricity in the capacitor by letting it escape to ground.

    Common Voltages

    In general, the higher the voltage in a given circuit, the higher the current, and therefore the more dangerous the shock. Human skin usually resists anything under 48 volts, so you probably won't feel a voltage under this amount.

    Most power used in homes and small businesses is 110 to 120 volts (V). However, almost every house has a 220-volt circuit for large appliances such as the washer and dryer. On the job, you may encounter 208V, 220V, 230V, 440V, or 460V. Anything over 600V is considered high voltage and requires special protection devices.

    Wall Plugs

    The wall outlet and plugs for 110V or 120V can be one of five kinds:

    1. Old style 2-prong plug. It has no safety feature and it is obsolete. It is seldom seen except on inexpensive extension cords.

    2. Polarized 2-prong plug. One flat prong is wider than the other. It can be plugged in only one way so that the neutral wire of the circuit is connected to the neutral wire of the equipment and the hot wire of the circuit to the hot wire of the equipment. There is less chance of a short and fewer electrical problems for the equipment. The polarized plug provides some protection from electrical shock, but not as much as the 3-prong grounded plug.

    3. Grounded 3-prong plug. A round prong is grounded to the frame of the equipment. If there is a short, current will pass through the grounded plug - not through you. This ground wire is separate from the grounded neutral wire of the circuit. A 3-prong plug is usually used with rotating equipment such as a drill motor.

    4. Ground-fault circuit interrupter (GFCI or GFI). Electrical outlets exposed to the weather or to other wet conditions (such as bathrooms) must be GFCI outlets. The GFCI monitors the current in the two wires of the circuit. These two currents should be equal (within a certain tolerance). If they are not equal, there is a short and the GFCI disconnects the circuit. A GFCI outlet has a reset button on it.

    5. 220V plug. The wall outlet for a 220V circuit has a special design to accept a plug with three flat prongs (or some other special pattern) so that it cannot be confused with a 110-volt circuit.

    Avoid Electrical Dangers

    There are four main kinds of danger from electricity:

    1. Shock (ranging from a mild jolt to death)

    2. Fire

    3. Burns (which may spread beyond the surface burn that shows)

    4. Injury (from machinery started up while you work on it; from a shock that causes you to fall into moving equipment or knocks you off a ladder or scaffold)

    Fortunately, by following safety rules, you can avoid most electrical accidents.

    Figure 5. Stand on a dry board or rubber mat. Wear rubber-soled shoes.

    Protect Yourself

    Your first line of defense against electricity is to keep yourself from being a conductor.

  • Keep dry. If at all possible, avoid working on electrical equipment if you are wet. Never work on an electrical system if your shoes are wet.

  • Don't stand in puddles or on wet ground. If possible, stand on an approved rubber mat or wood platform when you work on electrical equipment (Figure 5).

  • Wear rubber-soled shoes (Figure 5).

  • Don't wear metal, such as a watch, ring, or other jewelry. These can cause accidents in three ways: they can catch in machinery; they can conduct electricity; and they can cause a severe burn as electricity arcs between the body and the metal.

    Figure 6. Use one hand only when you work around live circuits.
  • Avoid contact with metal pipes because they provide a perfect ground.

  • Use a wood ladder, not a metal ladder.

  • If you must work around energized circuits, use one hand only (Figure 6). If both hands are in contact, the electrical path can go from one arm across the heart to the other arm (Figure 4). If only one hand is in contact, the shock goes from the arm down a leg to the ground (Figure 3).

    Keep It Turned Off

    Never assume that a circuit is turned off. Of course you will turn off the power to any equipment you have to service, but you must make sure it really is off and that it stays off. Too many accidents have happened because one worker turned a switch on after another worker had turned it off for good reason. There are two dangers:

    1. Electricity can cause a shock.

    2. Equipment started when you aren't expecting it can injure or kill.

    If you want it off, make sure it stays off.

    For equipment on an electric cord, unplug it before you work on it, and put a warning tag on the plug telling others that you are working on the equipment.

    Figure 7. Take a voltage reading to make sure the circuit is dead.
    For equipment with permanent electrical connections, turn off the power source. Lock it out with

    your own padlock. Even if a switch is already locked out, put your own padlock on it. Tag the lock with your name, location, and date.

    Even if you have turned off the main power or disconnect, take a voltage reading on the lines to be sure they are dead (Figure 7). If the switch is not properly wired, there could be power in the circuit even though the switch is in the off position.

    Make sure that any capacitor is discharged safely before you begin work. If you do not know how to do this, get someone to show you.

    Remove locks and tags as soon as you are done working. If they are left on longer than needed, other workers won't take them seriously in the future. Make sure you have your own lock and tags.

    Figure 8. Protect electrical cords on the floor.

    Keep Equipment Safe

    Don't use faulty equipment. If anything electrical - from a small hand tool to a major piece of equipment - is damaged in some way, it is not safe. Get it checked or replaced.

  • Replace frayed or damaged electrical cords.

  • Don't let cords get twisted, kinked, or crushed. Protect them from heat, chemicals, and oil. Protect extension cords on the floor with a cover designed for the purpose or use a board on each side of the cord (Figure 8).

  • Disconnect cords by pulling on the plug, not the cord.

  • Don't overload a conductor. For power tools, use a heavy-duty extension cord that is rated for the load. A light duty cord will overheat and may destroy the cord or cause a voltage drop that can harm equipment.

  • Don't use a power tool if the grounding prong has been removed.

  • If using a piece of equipment causes the power to go off, find out why. The tool may be defective and dangerous.

  • If motor windings are dirty, have proper maintenance done.

  • If equipment smokes, sparks, or gives a shock, don't use it.

  • If a tool does not work consistently, get it repaired.

  • Keep tools and equipment dry.

  • Don't overload a circuit or piece of equipment.

    Use Safety Features

    Don't try to get around safety features. Safety features are there for a reason.

  • If covers on switch boxes or other equipment must be removed, replace them as soon as possible. Exposed electrical contacts could cause electrical shock.

  • If equipment has a safety switch that turns off automatically, use the reset button only once. If the safety switch turns off a second time, the equipment should be checked and repaired.

  • Use a 3-prong grounded plug in a 3-hole outlet. Never cut off the third prong. If no 3-hole outlet is available, buy an adapter and connect it to the metal screw of the cover plate.

  • Never file or cut the wide prong of a polarized plug to fit it into an old outlet.

  • Don't bypass fuses or circuit breakers or replace them with larger ones.

  • Don't use an outlet if it may become damp unless it is a GFCI (ground-fault circuit interrupter).

    This is an outlet that breaks the circuit if moisture or anything else causes a short circuit.

    Safety Tips

  • Wiring may not have been installed according to code. Don't depend on it. Don't assume by color that a wire is the neutral wire. It may be hot.

  • Remove and replace motor starter covers carefully so that they don't touch a live contact in the box or pinch the insulation.

  • If wires must be pulled out of a live box for reading amperage, pull them out carefully with your fingers. If you use a screwdriver to pull them out, you might cut through the insulation and touch the bare wire.

  • Unless absolutely necessary, do not try to override interlocks that turn off the power when an electrical cabinet cover is removed. Sometimes it is necessary to do this when measuring amperage. If so, be sure you know the manufacturer's recommended method of overriding the interlock, or ask an experienced technician how to do it.

  • Don't store rubbish or rags near electrical equipment.

  • Know where fire extinguishers are located. Find out if they can be used on electrical fires. Don't use water on an electrical fire.

    What To Do In Case Of Electrical Shock

    Every emergency is different. The general advice that follows may not fit every situation exactly. You must use your good judgment when you help someone who received an electric shock.

    Don't become a victim yourself. Live electric current can flow from one body to another. Don't touch someone who is still in contact with electricity.

    If the victim is in contact with current, cut off the contact:

  • Throw the switch for that circuit if you can.

  • Use a piece of dry wood to move the wire from the victim.

  • If necessary, cut the electrical cable to the victim using a tool with a wooden or plastic handle. Protect your eyes from the flash when the wires are cut.

  • Drag or pull the victim away by using a nonconductor, such as a dry board, rope, blanket, coat, or belt.

    Once the victim is free of the current, check for pulse, heart beat, breathing, or an obstruction in the throat. If the victim is not breathing, use CPR if you are trained. Get help by calling 911 (or your local emergency number) or by having someone else call.

    Loosen the victim's clothing to allow free breathing. Keep the victim lying down or resting. The heart may be very weak, and sudden activity could cause heart failure. Do not give the victim alcohol or medications. Keep the victim from getting too hot or too cold. Don't leave the victim until medical help arrives. There could be a relapse.

    Your first responsibility is to keep from making yourself or someone else a victim of electricity. Keep a healthy fear of electricity and never just assume that conditions are safe. You may not have a second chance to guess right.

    Excerpted and reprinted from Basics Of Electricity by Leo A. Meyer, one of the books in the Indoor Environment Technician's Library series published by LAMA Books. For over 30 years, Meyer has been writing and publishing training materials for the HVAC industry. His books cover a wide range of topics, including heating and cooling, indoor air quality, sheet metal work, electricity basics, safety, and others. For more information, visit www.lamabooks.com.

    Publication date: 05/30/2005

  • Did you enjoy this article? Click here to subscribe to The NEWS Magazine

    You must login or register in order to post a comment.

    Multimedia

    Videos

    Image Galleries

    2014 Energy Efficiency Forum

    Highlights from the 25th annual Energy Efficiency Forum in Washington, D.C.

    Podcasts

    NEWSMakers: Jeremy Begley

    Jeremy Begley, home-performance specialist and Web and social media manager with National Heating and Air Conditioning Co. in Cincinnati discusses how and why you should add home-performance philosophies to your contracting repertoire. Posted on Sept. 12.

    More Podcasts

    ACHRNEWS

    NEWS 09-15-14 cover

    2014 September 15

    Check out the weekly edition of The NEWS today!

    Table Of Contents Subscribe

    Venting R-22

    The NEWS reported that a man received prison time for venting R-22. Should EPA step up enforcement?
    View Results Poll Archive

    HVACR INDUSTRY STORE

    plumbing-hvac.gif
    2014 National Plumbing & HVAC Estimator

    Every plumbing and HVAC estimator can use the cost estimates in this practical manual!

    More Products

    Clear Seas Research

     

    Clear Seas ResearchWith access to over one million professionals and more than 60 industry-specific publications, Clear Seas Research offers relevant insights from those who know your industry best. Let us customize a market research solution that exceeds your marketing goals.

    DON'T MISS A THING

    Magazine image
     
    Register today for complete access to ACHRNews.com. Get full access to the latest features, Extra Edition, and more.

    STAY CONNECTED

    facebook icontwitter iconyoutube iconLinkedIn i con